15KW Temperature-Controlled Induction Melting System (Upto 1700C) with Complete Accessories
HB-TIMS-15 is a compact temperature-controlled induction heating / melting system with complete accessories. Such a complete system includs a 15KW Induction Heater, 80mm O.D x 76mm I.D Quartz Tube with Flanges & Valves, Graphite Crucible & Refractory Assembly, 58L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for growing crystal, melting and sintering new metallic alloys with melting point < 1700ºC (under vacuum or protective gas environment).
WARNING
Please always keep negative pressure during heating and filling inert gas, and protective glass. Rasing pressure will damage quartz tube and cause injuring. Read manual carefully. Monitor and properly control the inside pressure of reaction vessel at all time during operation. Otherwise, failure of operation may result in irretriable damage to the equipment or personal injury..
Induction Heater | Working Voltage: 208~240V AC, 50/ 60Hz, Single Phase |
Working Current: 34 Amp (40A breaker required) |
Max. Oscillating Power: 15KW |
Max. Input Power: 7 KW |
Output Frequency: 30 - 80 kHz Adjustable |
Duty Cycle: 80% |
Induction Coil: 90mm(OD) x 82mm(ID) x 90mm(H) |
Air Cooling: Rear Fan |
Protection: Automatic water pressure, over temperature, and over power protection |
Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover |
Temp. Controller & Thermocouple | Working Voltage: 208~240V AC, Single Phase |
Automatic PID tunning for temperature control. |
30 segments programmable for precise controls of heating rate, cooling rate* (won't get faster than natural cooling) and dwell time. |
Overheating & thermocouple failure protection. |
+/- 5 ºC temperature accuracy. |
Thermocouple: B type |
Continuous Working Temp. Range: 1000ºC~1700ºC |
Max. Heating Rate: |
***10ºC/second (1000ºC-1200ºC) |
***8ºC/second (1200ºC~1500ºC) |
***3ºC~6ºC/second (1500ºC~1700ºC) |
Graphite Crucible & Refractory liners | High Purity Graphite Crucible: 1"(OD) x 0.59"(ID) x 3.75"(Deep) Crucible is included for induction heating and metal melting. |
Max. Loading Capacity: Upto 1/2 of the total volumn of the graphite crucible, ~8ml. |
Double-layers refractory liner: 1800C Grade Fibrous Alumina Inner Layer plus 1600C Grade Polycristalline Mullite Blanket |
Sealing Flanges & Quartz Chamber | Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting. Please click the picture (bottom-right) to view details. |
Bottom Flange: Stainless steel flange with needle valve and KF-25 vaccum port. Please click the picture (bottom-left) to view details. |
Two-end Open Quartz Tube is included with dimensions of 80mm(OD) x 76mm(ID) x 355mm(L) |
KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump |
Pressure Sensor | Anti-Corrosive Capacitance Diaphragm Gauge, measurement range is upto 3.8x10E-5 torr |
One 24V,1A DC power adapter is included and ready to use. Input voltage for the adpter is 110~240V. |
Water Chiller | |
Temperature range: 5 - 30°C |
Water Flow Rate: 16 L/min |
Water Tank: 12 Liters made of stainless steel |
Note: It is recommended to use specific coolant to get the best preformance. |
Vacuum Pump | One 120L/m Rotary Vane Vacuum Pump is included |
Rate: 120 L/min upto 10e-2 torr vacuum. |
Max. Power Consumption: 375W |
Working Voltage AC 208 -240V, single phase |
For better melting, may choose turbo pump at extra cost to reach 10e-5 torr vacuum |
Heavy Duty Mobile Cart | Structure: Steel Frame Mobile Cart |
600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange |
Product Dimensions | Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (470mm x 300mm x 430mm) |
Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm) |
Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H) |
Warranty | One year limited warranty with lifetime support |
Consumable parts such as processing tube, refractory liners, o-rings and heating coil are not covered by the warranty |
Application Notes | Melting time and temperature are related to materials, crucible, refractory inslution, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting. |
Net Weight | 300 lbs |
Shipping Weight | 400 lbs |
Shipping Dimensions | 47" x 60" x 40" |